MACHINING DEPARTMENT
GLUE, SEALANT, MASTIC DEPARTMENT
THERMAL INSULATORS
Besides the articles of its own production, SIM S.r.l. has also a wide range of thermal insulators in its finished goods warehouse.
For this category of items, our company is also able to make improvements and modifications to the standard articles by means of machining. SIM S.r.l. also produces, with its own formulations, fibrous mastics, hardening liquids, refractory glues, ceramic sealants and ceramic-based release agents (both powder and liquid).
Each item is packed in a special package to make it easy to handle during transport and to protect it from moisture and humidity. The documentation relating to these items, as well as highly qualified personnel, is always available in our technical department, to advise the client in choosing the most suitable insulator. It is also possible to perform thermography and thermal mapping in general, upon customer’s request.
Traditional Ceramic Fiber Fiber Blankets – Ecological/Biosoluble Fiber
Blankets: Density 96 – 128 – 160 Kg/mc
Temperature: 1.100°C – 1.260°C – 1.430°C
TRADITIONAL CERAMIC FIBER – ECOLOGICAL / BIO-SOLUBLE FIBER PANELS AND PAPERS:
Panels: Density 270 – 300 – 350 Kg/mc
Temperature: 1.100°C – 1.260°C – 1.430°C
Ceramic paper – Ceramic Felt – Ceramic Flock
Ecological Mineral Fiber:
Panels: Density 300 Kg/mc – Temperature: 800°C
Bio-soluble mill-board
Panels: Densità 1.000 Kg/mc – Temperature: 850 – 1.050°C
BRICKS, HOLLOW TILES AND CONCRETES
Insulating Bricks:
We have class 20 – 23 – 26 – 28
– 30 – 32 insulating bricks of the
best brands, in the most common
formats and in the default
design (knifes, wedges, guidearrow).
On equal classes, it is possible
to choose among several types
of weight volume and format.
Dense Bricks / Hollow Tiles:
We have dense bricks with different
alumina content (44 – 50
– 60 – 80 -90% Al2O3), in the
most common formats.
We produce different types of
hollow tiles with a wide range of
thicknesses. We carry out grinding,
drilling and cutting on customer’s
request.
Concretes / Cements:
We have certified concretes,
both insulating and dense, thixotropic
and traditional (with or
without silicon carbide) studied
both for the ceramic and the metallurgical
industries.
We can make preparations on
specific customer’s request, making
or replacing any disturbing
elements for the specific
application.
CORDS, BRAIDS, STRAPS, PACKINGS AND FABRICS
We produce any kind of ceramic fiber gasket, bio-soluble and in glass fabric.
THERMAL CUSHIONS, MACHINING AND DIE CUTTING OF THERMAL INSULATION PRODUCTS
For every need and in our special lab equipped with industrial sewing frames, our twenty-year experienced staff develops and designs heating cushions. The leading industries of the department are the localized heat treatment, the petrochemical industry and the ferrous and non-ferrous alloys foundries.
We create and then transform, by machining, insulating shaped products such as: mats, panels, ceramic paper and mill-boards. The department used for such works has been set up according to the most modern and strict quality standards. It is equipped with a special intake manifold with absolute filters, located on each operating station and it includes the following machines:
- lathe
- milling machine
- rib
- circular saw with tilting table 180°
- punching machine
- water jet cutting
- Cushion sewing frames
THERMAL CUSHIONS, MACHINING AND DIE CUTTING OF THERMAL INSULATION PRODUCTS
GLUES, MASTICS AND CERAMIC SEALANTS
In our factory we manufacture refractory glues resistant to temperatures of 1.350°C:
- sand-based glues
- silica-free glues
- liquid or dense glues.
We also produce fibrous refractory mastics, both dense and liquid, for temperatures of 800 – 1.000 – 1.200 – 1.500 – 1.700°C, with the possibility to pack them in cartridges and plasticized sausages.
LIQUID HARDENERS
In our factory we manufacture hardening liquids for fibers, refractory bricks and refractory materials in general, with different viscosity. These same products, according to the density required by the customer, can be used as a spray, with a brush or by rollers.